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ELECTRIC VEHICLE PROJECT
THIS PAGE
Why Go Electric?
About Acterra's EV Project
General EV Information
About the MG (Tech Stuff)
EVs in the News
EVents
Contact Info

THIS SECTION
MG EV Users Manual
MG Conversion Photos
EVs on the Web
Lead Acid Batteries
The Electric Vehicle Project is one of many projects of Acterra (formerly known as Bay Area Action), an environmental group based in Palo Alto, California. The Electric Vehicle Project was started with the donation of an MG Midget from Will Doolittle with the stipulation that the MG be converted to run on electric power. An outline of the project was written up and interested members of BAA met to work on turning a noisy, smelly gas-burning car into a quiet, clean, smooth-riding electric car.
Why go Electric?

• Electric Vehicles, or EVs, are 97% cleaner than gas-powered cars. This includes the emissions from the electric power plant.
• EVs fill a perfect niche in the urban commute car market, where the range is short and the need for non-polluting cars is the greatest.
• EVs require less maintenance than gas powered cars.
• EVs are quiet, minimizing sound pollution.
• EVs will help reduce our dependence on foreign oil.
• The California Air Resource Board has passed a mandate that says that 10% of all cars sold in the state in 2003 must be zero-emission vehicles.
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About Acterra's EV Project

photo of MG MidgetThe original goal of the Electric Vehicle Project was to convert a car to electric and show the viability of electric vehicles (EVs) as a clean, quite commute alternative. After the successful conversion of our first car, an important new goal came to the forefront: to make available the information we learned about converting a car to electric and to be a resource for other interested parties wishing to convert a car. The donation of the a MG Midget by Will Doolittle, with the stipulation that the MG be converted to run on Electric power, got the project rolling in 1992.

Since then the MG has been to many EVents (as EV people call them). The first such EVent was Earth Day 1994 at Stanford University. After that we showed the car at the Palo Alto Concours d'Elegance, and then the "All Right Now" Parade to celebrate homecoming at Stanford and the Palo Alto Centennial. At each event we hand out general EV information and answer questions about our project specifically.

Our first resource customer was Acterra's High Schools Group, to whom a VW Rabbit had been donated. After unsuccessfully trying to give the Rabbit to a high school auto shop class, Schools Group members decided to convert to electric.

We also developed "The MG Users Manual" for the electric MG, complete with a Suppliers Reference for EV parts and a Reference Books listing.

A good source of information during our conversions has been the local EV community here in Palo Alto. Otmar Ebenhoech of EVCL and Bob Schneeveis have been invaluable in their help and expertise. Local to the Bay Area but e-mail in scope is Bruce Parmeter, an EV advocate willing to disseminate EV information. The Electric Auto Association, with chapters nationwide, and the EV Discussion Group List have also been good resources for our project. The last reference comes from the EAA's Frequently Asked Questions. This has other good EV references that are all over the Web.
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General EV Information

Contrary to popular beliefs, EVs are 97% cleaner then the internal combustion engine (ICE) car. This includes the pollution that is generated at the electrical power plant. It is much easier to clean up one central power plant than to keep all the individual ICE cars tuned up and running cleanly. It is also easier to retrofit power plants and update them to run cleaner still, than retrofitting all the ICE cars (old and new) out on the road. And in the future, as we switch over to renewable sources of energy (solar, wind, geothermal, etc.), the EV will get even cleaner, unlike the ICE car. Even clean alternate fuel (natural gas, propane, methanol) cars produce oxides of nitrogen, a major component of smog. Over 90% of the daily trips made in the U.S. are under 50 miles. This is within the range (40 to 60 miles) of most EVs. An EV is the perfect car in urban areas where smog is the worst and daily commutes are short. Many families have two cars: one larger one for longer trips and a smaller commute car for the ride to work. EVs can be the perfect second car in this common situation.

Maintenance of an EV is much less difficult than on an ICE car. Most of what you have to do is check and add water to the batteries once every month or so. If your car has sealed batteries, then you don't even have to do this. You will have to check the brakes and suspension a little more often if you have an EV that does not have regenerative braking, where the force of slowing down the car is used to charge the batteries. The main battery pack will have to be changed every 3 to 4 years depending on your driving and on the kind of batteries.

What about all these batteries? Lead acid batteries are 98% recyclable. The lead is melted down and reused, the plastic case is shredded and recycled and even the acid is naturalized and made into fertilizer.

California's revised mandate says that 10% of all cars sold in the state in 2003 must be zero emission vehicles. New York and Massachusetts have adopted these same mandates and ten other eastern states are also considering the California mandate as a way to meet federal clean air standards. So what are the big auto manufacturers doing about this mandate? They are fighting it as usual; as they have fought against any regulation on the cars they make: seat belts, catalytic converters, air bags, etc. They are developing prototype EVs but saying that EVs will be too expensive for the market. This is a catch-22 type of situation -- the big auto manufacturers will not mass-produce EVs because they don't think they can sell a high-priced car, and the price is high because they won't mass-produce them.

So where does this leave us? Converting a gas car to electric can cost between $5,000 to $7,000 to do it yourself or $10,000 to 20,000 to have a conversion shop do it for you. If you compare this to the price of a new car today, EVs can be cost-competitive. Is there an EV in your future?
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About the MG (the technical stuff)

Our car is a 1978 MG Midget. All of the Internal Combustion Engine (ICE) parts have been removed: engine, gas tank, exhaust system, etc. In its place we have installed a 20 hp (60 hp max.) Prestolite series DC motor connected to the standard transmission by an adapter plate. The motor is controlled by an Auburn C600 motor controller powered by twelve 12 volt 30XHS Trojan deep cycle lead acid batteries. The car is charged by a simple diode bridge type of charger that has an adjustable auto shutoff. The 12 volt system is run off of two small 6 volt gel cells that are charged from the main battery pack using a DC-to-DC converter from Power Cube. The heater is a small ceramic space heater that has had the AC fan changed for a 12 vdc fan and the main heater core element switched by a 120 vdc, 20 amp relay.

Car specs
Range: 25 to 30 miles
Top speed: 65 mph+
Recharge time: 6 to 8 hours
Weight: 2300 lbs.


Additional technical information
The MG Users Manual — Large document, but lots of good information
Lead Acid Batteries — How to choose the right battery for your EV
MG EV Photo Gallery — Photos of the MG conversion
EVs on the Web — A listing of EV parts suppliers

For more information about the Electric Vehicle Project's MG, or if you have specific questions, email David Coale. We are still getting around and promoting the use of EVs as a clean, quiet commute alternative. Our MG has been featured in several articles on electric cars in the local papers.
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EVs in the News

EVs in the news is a moving target at best. The best web site I have found for this is the link to the CALSTART newsnotes page below. If you really want to follow this you might want to book mark this page once you get there. Just one note about this page, there is no coming back from this page once you go there. The other articles below are background information on EVs.

CALSTART News Notes — The best souce for up-to-date information on EVs in the news.

EVs: Clean Today, Cleaner Tomorrow 8-1-96
Solectria EV Record 5-14-96
CARB EV Mandate update 3-28-96
EVs priced competitively with ICE 11-30-95
PG&E to Re-Charge at BART 11-24-95
Solectria Sunrise Succeeds In Crash Test 11-22-95
EVs 10 times less expensive pollution cost 11-21-95
CARB EV Mandate status 11-17-95
Major Car Companies setting their entry EVs for California 11-9-95
California EV News Items 10-19-95
Scrapping Old Cars for Cleaner Air 10-18-95
GM's Impact to be tested in Fort Lauderdale 10-13-95
GM Expects California Mandate to Change 10-12-95
Three Different views on the Same CARB Meeting 10-11-95
Anti ZEV Campaign Backfires in Santa Cruz 10-5-95
Oil Profits Pollute the Air 9-12-95
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EVents

CALSTART Event Calendar
EVents of all kinds from all over the place...

Silicon Valley Chapter of the Electric Auto Association's Annual Electric Car Rally
September 2002, Stanford University.

Past EVents
Report on MGs at Jack London Square 05-98
A write-up on The GREAT Race to Phoenix
Report on SF BEAR rally 1996
Report on SF BEAR rally 1995
Report on the Palo Alto Homecoming Parade
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Acterra EV Project Contact Information

Please send questions and comments about the MG or EVs in general to , Electric Vehicle Project Leader. For general information about Acterra or about our other projects, visit the Projects & Programs page. To contact Acterra about other projects, call 650-962-9876, or see the Contact section.

David Coale

650-493-4503
 
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